Ｃapabilities and resources

-Integrated multi-Color molding

-Rotary platen for 3K molding with two stations

-High-gloss, weld-line-free mold design

-Thick-Wall optical molding

-Opposed multi-Color two-station molding

Design Collaboration & DFM Review

-Moldability analysis for new projects

-Assist in evaluating molding risks on optical surfaces (sink marks, flow marks, stress, etc.)

-Mold structure and assembly co-design

-Hot runner gate location & flow simulation

-Fast problem-solving and mold adjustments after trials

Typical Applications

-2K Headlight Lenses

-3K Rear Lamp Lenses

-2K Grille Trim Strip Outer Lenses

-Thick-Wall Turn Signal Concentrators

-2K Through-type Lamp Trim Rings

-Opposed-Injection 2K Rear Lamp Lenses

Mold Trial, Validation & Production Support

-Rapid mold manufacturing

-Mold trials and small-volume injection validation

-Fast design iteration loop

-Provide production support with 100T–1,300T injection molding machines (single-color, 2K, and 3K)

Standards & Precision

-Mold tolerance: ±0.01–0.02mm (tighter on critical optical surfaces)

-Hot runner balance standards

-Mold lifespan: 100,000 – 1,000,000 shots

-Customer-specific standards supported

-Every mold is inspected by CMM + trial-shot validated before delivery.

NDA & IP Protection

-Automotive lighting molds often involve new vehicle models, unreleased lamp designs, and optical photometric layouts.

-We sign NDA by default and isolate project documents internally.
-Your 3D data, optical design, and BOM will not be shared or duplicated.